Felt

Felt, a material known for centuries for its softness, warmth, and durability, reveals a completely new and surprising side thanks to precise laser processing at Formix. The technology we use transforms this traditional fabric into a carrier of complex patterns, precise shapes, and unique decorations. Forget the limitations of traditional cutting methods – the laser opens the door to projects that until now existed only in imagination, ensuring repeatability and the highest quality in every detail.

Laser cutting of felt – precision that inspires

Using a laser beam to cut felt is a process in which concentrated thermal energy precisely melts and evaporates the material along the cutting line. The result is a perfectly smooth, thermally sealed edge that does not fray and requires no further finishing. This contactless method eliminates the risk of deformation or material shifting – a common issue in mechanical cutting, especially with intricate and delicate patterns. At Formix, we approach each project with full commitment, adjusting the laser’s power and speed to ensure the final product is a perfect reflection of the design.

Advantages of laser cutting felt

By choosing laser processing, you gain the certainty that every element will be made with unmatched precision. This technology offers a range of benefits unattainable with conventional tools.

• Impeccably clean edges: The laser seals the material’s structure, preventing fraying and ensuring a neat, durable result.
• Unlimited design possibilities: Laser technology allows cutting even the most complex, lace-like patterns and miniature details with sub-millimeter precision.
• Full production repeatability: Every piece within a series is identical, which is crucial for bulk orders.
• No contact with the material: The process is contactless, protecting the delicate felt structure from crushing, stretching, or deformation.

Applications of cut felt

Precisely cut felt is used in many industries – from fashion and design to advertising and manufacturing. Its unique aesthetic and functional qualities make it an extremely versatile material. We create from felt stage design elements, promotional gadgets, coasters, cases, seasonal and festive decorations, clothing components, packaging inserts, as well as technical gaskets and acoustic panels in unique shapes.

Laser engraving on felt – give the material unique character

Laser engraving is much more than applying a pattern. It is a process in which the top fiber layer is removed in a controlled way, creating an elegant, tonal engraving with a tangible texture. Depending on the color and type of felt, the result can be subtle and discreet or bold and contrasting. This technology allows for product personalization, adding logos, inscriptions, or complex graphics with the finest detail.

From personalization to branding – engraving possibilities

Engraved felt becomes a medium of individual style and brand identity. The possibilities are virtually endless – from personalized coasters with initials, to elegant laptop sleeves with company logos, to decorative wall panels with artistic graphics. The engraving is durable and resistant to abrasion, ensuring the applied design maintains its appearance for a long time, adding value and prestige to the products.

Formix – your partner in felt processing

At Formix, we combine deep material knowledge with the advanced technology of our machinery park. We understand the specifics of felt and know how to bring out its best qualities, even in the most ambitious projects. We are not just a manufacturer – we are an advisor who helps turn your vision into a tangible, high-quality product. We work both with our own materials and those provided by clients, always carrying out tests to ensure optimal results.

Whether you need a single personalized piece or a large-scale order of thousands of identical elements, our team will provide professional support at every stage. Send us your project, and we will take care of the rest – precisely, on time, and without compromise on quality.